Scrappix is an innovative visual inspection machine for the
dimensional and surface control of circular and other shape
components. Scrappix is the most advanced product today
and is able to check all the surfaces of the piece.
The equipment is controlled by a PC managed by an operating system Real-Time that make both the elaborations on the images and the interaction with the operator through simple and intuitive windows interface.
The system Real-Time offers a good stability to the system and extremely elevated control speed.
The images are captured by digital industrial cameras and
are transferred, without losses or interferences to the PC.
The loading device delivers the pieces to check on a conveyor
belt where a motorised diverter will move the parts
onto the rotating table.
The machine can be employed for the control of high precision gaskets in rubber, plastic parts, metal and other materials within the limits of the vision field.
After thickness control through a barrage laser, the capture images and the following elaboration, the pieces are sorted in the different areas of accumulation depending on their pass/fail criteria or they can be reworked. You can view real time statistics and all production times, the number and the type of defects and the state of filling of the accumulation zones, it is possible to save the production reports with graphics and statistic data and to integrate them on the management system for subsequent processing. The statistic software elaborates the data and calculates the values of production capability (CPK), furnishing a feed-back on the production parameters.
Machine downtime is kept to a minimum by:
The barrage laser is able to measure with extreme accuracy the height and planarity of the piece scanning the pieces along all of its dimension. It is possible to measure the height only in the case of pieces perfectly planar. The elevated precision of measure is achieved using algorithms of elaboration of the signal that allow to eliminate the imperfections of the rotating table oscillations.
Independent measurement sensor for dimensional control, with the following characteristics:
The software for the analysis and the control of components with complex shape allows the recognition of planar rotation of the pieces. It also recognizes the top and bottom sides and independently process the image of the piece regardless of load position.
This system consist of 6+6 color cameras and two levels of
color led lighting placed above and below the piece. It allows
you to detect defectiveness on the outside and inside peripheral
surface of pieces, anomalies related to the closed of the
mould and production defects that frequently are locate in
The control program allows to regulate the different crowns of led in order to optimize the illumination of the component. Can be defined many independent control areas. It manages the algorithm for the control of the top and bottom areas of mould closing and of course the colors tonality on every image. Check the maximum variation of the basic profile of the piece.
|Versione 1||Versione 2|
|Type of pieces||generic pieces of any color|
|Material||rubber, plastic, PTFE, metals|
|Min. outside diam.||4 mm||20 mm|
|Max. outside diam.||68 mm||80 mm|
|Min. thickness||0.9 mm|
|Max. thickness||9 mm|
|Control speed max||max 10 px/sec (36.000 px/h)
depending on size and material
|Max. thickness||9 mm|
|Resolution mm/pixel||0.003 mm|
|Accuracy (±3σ)||± 0.04 mm|
|Max. dimension||70 mm||80 mm|
|Accuracy (±3σ)||± 0.008 mm||± 0.009 mm|
|Max. dimension||up to 68 mm||up to 80 mm|
|Resolution mm/pixel||0.027 mm||0.027 mm|
|Min. size detectable defect*||0.054x0.054 mm||0.054x0.054 mm|
|Zoom Macro||Fix Lens
5 mpx camera
|Max. dimension||20 mm||40 mm||68 mm||80 mm|
|Resolution mm/pixel||0.020 mm||0.040 mm||0.065 mm||0.040 mm|
|Min. size detectable defect*||0.040x0.040 mm||0.080x0.080 mm||0.136x0.136 mm||0.080x0.080 mm|
*with a tonedifference at least 30 points in adjacency