RollinX is a visual inspection machine for the dimensional and surface control of spherical articles in rubber, plastic and other materials within the limits of its field of vision. RollinX was designed to check the entire surface of the piece to identify main defects as cut, flash, lacking material, holes and halos, double-mouldings, roundness, etc. The machine is controlled by a PC managed by a Real-Time operating system that manages both the elaborations on the images and the interaction with the operator through simple and intuitive windows interface. The system offers a good stability to the system and an extremely elevated control speed.
The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC through a Firewire connection.
The feeding device delivers the pieces to check from a vibrating bowl feeder to a glass pipe. 3 high speed cameras acquire 10 pictures of every part and an images elaboration system separates good from bad pieces in different boxes. Real time statistics and all production times are available together with the number and the type of defects and the filling state of the accumulation zones; it's also possible to save the production reports with graphics and statistic data and their integration onto management system for subsequent processing. The statistic software elaborates all data and calculates the values of production capability (CPK), furnishing a feed-back on the production parameters.
Machine downtime is kept to a minimum by the ease of cleaning, component changing and storing of all configuration parameters.
ILLUMINATION IS MULTIPLE CROWN FLASH LED
|Type of pieces||spherical articles|
|Material||rubber, plastic, other materials|
|Machine Model (field of view)||A||B||C|
|Min. diam.||2 mm||10 mm||25 mm|
|Max. diam.||10 mm||25 mm||60 mm|
|Control speed||max 10,000 pcs/hour
depending on size and material
|CONTROL OF SURFACE|
|Dimension||up to 10 mm||up to 25 mm||up to 60 mm|
|Resolution||0.025 mm||0.062 mm||0.150 mm|
|Min. defect size*||0.050x0.050 mm||0.125x0.125 mm||0.300x0.300 mm|
* detectable defect with a tone difference at least 30 points in adjacency