ProfiliX

machine for the automatic in-line surface inspection of rubber and plastic profiles


LINUX

DATABASE INTEGRATION

STATISTIC REPORTS

COLOR VISION

ARTIFICIAL INTELLIGENCE

ProfiliX is an automatic visual inspection machine for in-line surface inspection of extrusion profiles and pipes of various sizes, up to 40mm x 40mm field of view. ProfiliX is able to check the entire surface of a part through non-contact optical inspection, combined with precision part positioning tools to optimally present the part to each camera.

The acquired images are transferred to a PC without any data loss. The machine is controlled by a Real-Time operating system which handles both image processing and the interaction with the operator through a user-friendly interface. The system's stability is guaranteed even at extremely high inspection speeds, delivering accurate and repeatable readings.

The images are caputured by industrial digital cameras and transferred to PC without loss or interference.

After the acquisition of the images and subsequent processing, the machine reports the presence of defects through:

  • a visual and sound alarm system;
  • a signal which communicates with the operating system of the production line; 
  • a marking system onto the surface of the piece where the defect is found.

You can view in real time all the statistics such as production time, the number and types of detected defects and so on; it is also possible to save the production reports with graphs and statistical data and to integrate them into the management system for subsequent processing.

It takes only a very short time to change the product to inspect thanks to:

  • all configuration parameters saved in PC;
  • automatic positioning of optics;
  • ase and quickness of emptying the machine.

 

MULTIPLE-STAGE LED ILLUMINATION

  • Digital regulation of luminous intensity for the entire surface
  • Possibility to inspect pieces with reflective surface
  • High accuracy and precision of dimensional and surface inspection
  • No decrease in luminous intensity

 

DIMENSIONAL SENSOR

A dimensional sensor can be integrated into the system for a complete in-line inspection.

 

DEVICE FOR COMPLETE SURFACE INSPECTION

This system consists of 4 color cameras and two levels of color LED illumination arranged in order to cover the entire surface of the extruded profile for complete inspection.
The software allows you to regulate the different LED crowns to optimize the illumination of the profile; thus several inspection zones can be defined independently.

GENERAL CHARACTERISTICS
Type of pieces profiles
Material rubber
Color any color (transparent to be tested)
Width of field of view 40 mm
Height of field of view 40 mm
Maximum inspection speed 25 m/min
 
SPECIFICATIONS
Pixel resolution 0.04 mm
Minimum size of detectable defects (hue difference at least 30 points in adjacency) 0.12x0.12 mm