KaliX 500 is a visual inspection machine for automatic non-contact measurement of components of any shape. It expands the KaliX series up to a maximum field of view of Ø 500 mm.
KaliX 500 is designed to measure rubber gaskets, plastic and metal parts and various other components. Thanks to machine vision technology, the system can obtain accurate dimensional data directly from the digital image of a part.
KaliX 500 integrates a high resolution CCD progressive scan camera, a nearly zero distortion bi-telecentric lens and a collimated backlight for superior edge sharpness.
Typical configuration includes:
The software allows to set and store the chosen parameters for every single article so that they can be reused for each subsequent batch.
CONTROL FEATURE FOR CIRCULAR PIECES
Feature for the inspection of parts with circular profile with the following characteristics.
CONTROL FEATURE FOR COMPLEX PIECES
Features for the inspection of parts with complex shape pieces with the following characteristics:
The machine is equipped with a software for generic seals (any shape) dimensional control, with the following characteristics:
The output values are all given according to the measurements units of the International System of Units.
Tactile sensor is used for the measurement of the axial cross section of O-Rings and for the thickness of section orthogonal to the supporting plane.
The Micro-IRHD hardness device is used for the measurement of single pieces hardness.
|Field of view||Ø 500 mm|
|Max. sample outside diameter||500 mm|
|Min. sample outside diameter||1.8 mm|
|Min. sample inside diameter||0.8 mm|
|Min. cross section||0.5 mm|
|Max. sample thickness||10 mm|
|Dimensional resolution||0.001 mm|
|Optical resolution||0.036 mm/px|
|MPE* inside diameter** for samples measured in one-shot mode FOV 70 mm||0.013 mm|
|MPE* outside diameter** for samples measured in one-shot mode FOV 70 mm||0.011 mm|
|MPE* inside diameter** for samples measured in multi-shot mode FOV 500 mm||0.039 mm|
|MPE* outside diameter** for samples measured in multi-shot mode FOV 500 mm||0.035 mm|
|Cycle time for the full field of view||90 s|
|Max. samples height||30 mm|
|Field of View||490x465 mm|
|Measurement accuracy**||±0.008 mm|
|Repeatability (±2σ)**||±0.005 mm|
|Cycle time for each point||3 s|
|MICRO-IRHD HARDNESS DEVICE||500|
|Maximum height||30 mm|
|Field of View||460x440 mm|
|Compliant to||ISO 48; ASTM D 1415; DIN 53 519-1/2|
|Test results||Hardness at 30 sec.|
|Resolution||0.1 hardness point|
|Cycle time for each point||40 s|
(*) MPE = maximum permissible measurement error according to ISO/IEC Guide 99 - International Vocabulary of Metrology (VIM) - Basic and general concepts ad associated terms, 4.26
(**) Temperature 20°C ±1°C for oring average diameters and cross section measurement checked on the entire field of view.