KaliX 500 is a visual inspection machine for automatic measurement of components of every shape, without any contact, through manual loading and unloading. It integrates the existing KaliX serie extending its field of view to 500 mm.
No-contact measurement is the capability of the machine to measure dimensions of an article through machine vision systems, obtaining the required information directly from images. KaliX 500 is designed to measure rubber gaskets, plastic items, metal parts and most other components within the limits of its field of view.
KaliX 500 is equipped with a high resolution CCD progressive scan camera and with a field of view up to Ø 500 mm. It has got bi-telecentric lenses very low distortion and a collimated light. The support is an aluminium undercarriage, while the measuring parts are placed on a glass sliding surface.
Typical installations are delivered with:
The software allows to set and store the parameters for every single article so they can be used for the subsequent batches.
CONTROL FEATURE FOR CIRCULAR PIECES
Feature for the inspection of parts with circular profile with the following characteristics.
CONTROL FEATURE FOR COMPLEX PIECES
Features for the inspection of parts with complex shape pieces with the following characteristics:
The machine is equipped with a software for generic seals (any shape) dimensional control, with the following characteristics:
The output values are all given according to the measurements units of the International System of Units.
Tactile sensor is used for the measurement of the axial cord of O-Rings and for the thickness of section orthogonal to the supporting plane.
The Micro-IRHD hardness device is used for the measurement of single pieces hardness.
|Field of view||Ø 500 mm|
|Max. sample outside diameter||500 mm|
|Min. sample outside diameter||1.8 mm|
|Min. sample inside diameter||0.8 mm|
|Min. cross section||0.5 mm|
|Max. sample thickness||10 mm|
|Dimensional resolution||0.001 mm|
|Optical resolution||0.036 mm/px|
|MPE* inside diameter** for samples with diameter smaller than 70 mm||0.013 mm|
|MPE* outside diameter** for samples with diameter smaller than 70 mm||0.011 mm|
|MPE* inside diameter** for samples with diameter bigger than 70 mm||0.039 mm|
|MPE* outside diameter** for samples with diameter bigger than 70 mm||0.035 mm|
|Cycle time for the full field of view||90 s|
|Max. samples height||30 mm|
|Field of View||490x465 mm|
|Measurement accuracy**||±0.006 mm|
|Repeatability (±2σ)**||±0.010 mm|
|Cycle time for each point||3 s|
|MICRO-IRHD HARDNESS DEVICE||500|
|Maximum height||30 mm|
|Field of View||460x440 mm|
|Compliant to||ISO 48; ASTM D 1415; DIN 53 519-1/2|
|Test results||Hardness at 30 sec.|
|Resolution||0.1 hardness point|
|Cycle time for each point||40 s|
(*) MPE = maximum permissible measurement error according to ISO/IEC Guide 99 - International Vocabulary of Metrology (VIM) - Basic and general concepts ad associated terms, 4.26
(**) Temperature 20°C ±1°C for oring average diameters and cross section measurement checked on the entire field of view.