KaliX is a visual inspection machine for automatic measurement of component of every shape through machine vision, so that required information are obtained directly from acquired images.
Kalix is designed to measure rubber gaskets, plastic items, metal parts and other components within the limits of the field of view. Its usage is recommended throughout the production process, the acceptance of every working phase and for the final certification in laboratory for samples and production series.
KaliX is equipped with a 5 Mpixel progressive scan camera, with a field of view till Ø 160 mm. It has got bi-telecentric lenses very low distortion and a collimated light that remove the effects on borders of the backlight.
The support is an aluminium undercarriage with four wheels, while the measuring parts are placed on a glass sliding surface.
Typical installations are delivered with:
The software allows to set and store the parameters for every single article so they can be used for the subsequent batches.
Version Dual Mag
Machine for dimensional control of circular pieces with double field of view, Ø 160 mm for top view and 27 mm at higher optical resolution for cut section of pieces or for small pieces.
CONTROL FEATURE FOR CIRCULAR PIECES
Feature for the inspection of parts with circular profile with the following characteristics:
CONTROL FEATURE FOR COMPLEX PIECES
Features for the inspection of parts with complex shape pieces with the following characteristics:
The machine is equipped with a software for generic seals (any shape) dimensional control, with the following characteristics:
The output values are all given according to the measurements units of the International System of Units.
Double Laser for Axial Cross Section Control (thickness control), with the following characteristics:
|Field of view||51x40 mm||Ø72 mm||Ø160 mm||Ø160 mm||Ø27 mm|
|Max. sample outside diameter||38 mm||70 mm||155 mm||155 mm||25 mm|
|Min. sample outside diameter||0.8 mm||1.2 mm||3.2 mm||3.2 mm||0.8 mm|
|Min. sample inside diameter||0.4 mm||0.6 mm||1.6 mm||1.6 mm||0.4 mm|
|Min. cross section||0.2 mm||0.3 mm||0.8 mm||0.8 mm||0.2 mm|
|Max. sample thickness||2 mm||10 mm||10 mm||10 mm||1 mm|
|Dimensional resolution||0.001 mm||0.001 mm||0.001 mm||0.001 mm||0.001 mm|
|Optical resolution||0.022 mm/px||0.060 mm/px||0.078 mm/px||0.078 mm/px||0.013 mm/px|
|MPE* inside diameter**||0.009 mm||0.010 mm (***)||0.012 mm||0.012 mm||0.009 mm|
|MPE* outside diameter**||0.008 mm||0.010 mm (***)||0.011 mm||0.011 mm||0.008 mm|
|DIFFERENTIAL LASER STATION||10 mm||20 mm|
|Measuring range||10 mm||20 mm|
|Maximum height||9.5 mm||19 mm|
|Dimensional resolution||0.001 mm||0.001 mm|
|Accuracy of measurement**||±0.005 mm||±0.005 mm|
|Repeatability (±2σ)**||±0.005 mm||±0.005 mm|
|Min. internal diameter||5 mm||9 mm|
|Max. sample surface slope||±60°||±60°|
(*) MPE = maximum permissible measurement error according to ISO/IEC Guide 99 - International Vocabulary of Metrology (VIM) - Basic and general concepts ad associated terms, 4.26
(**) Temperature 20°C ±1°C for oring average diameters and cross section measurement checked on the entire field of view.
(***) Verified on full field of view on average diameters and average cross section of oring at 20°C ± 1°C. (d1 = internal diameter of the measurand, d2 = external diameter