KaliX 500

machine for dimensional control


windows

remote
management

database
integration

statistics
and reports

The KaliX 500 visual inspection machine is suitable for the automatic measurement of component of every shape, without any contact, trough manual loading and unloading. It integrates the existing KaliX serie extending the field of view to 500 mm. Allows to measure large pieces, but also more pieces simultaneously which can be positioned in the field of vision.

No-contact measurement is the precious feature of the machine to measure dimensions through artificial vision systems and obtaining the required information directly from images. KaliX 500 is suitable for measuring rubber gaskets, plastic items, metal parts and most other components within the limits of the field of view. Operation is recommended throughout the production process, the acceptance of every working phase and for the final certification in the laboratory for samples and production series.

KaliX 500 is equipped with a CCD camera up to 5 MPixel resolution up to 5 MPixel and with a field of view up to 500x500 mm. It has got bi-telecentric lenses very low distortion and a collimated light. The support is an aluminium undercarriage, while the measuring parts are placed on a glass sliding surface.

Typical installations are delivered with:

  • PC with Windows operating system
  • 17” LCD touch screen
  • Printer
  • UPS group

The software allows to set and store the parameters for every single article so they can be used for the subsequent batches.

Software program for the inspection of parts with circular profile.

  • Measurement of median, maximum and minimum inside and outside diameters
  • Measurement of the average, max and min radial section
  • Measurement of roundness
  • Mismatch measurement
  • Article management with code and description
  • Management of single or series measurement
  • Measurement of cross section oscillation
  • Statistic report with histogram of the series (X-cafe)
  • Statistic report with the factors cp and cpk
  • Management of printing and saving

Software program for the inspection of parts with non circular profile.

  • Article management with code and description
  • Measurement of distances
  • Radii measurement
  • Angles measurement
  • Holes measurement
  • Management of single or series measurement
  • Statistic report with the factors CP and CPK
  • Management of printing and saving

OPTIONAL DEVICE FOR THICKNESS CONTROL

Mechanical tactile sensor for the measurement of the axial cord of O-Rings and for the thickness measurement of section orthogonal to the supporting plane.

  • Possibility to measure in several points
  • Automatic sensor positioning on the sample
  • Contact force can be adjust on the software by operator
  • Statistical report management

Control program

  • Articles management with code and description
  • Measurement of the axial cord of O-Rings and the section thickness of pieces with complex profile
  • Statistic report with the factors cp and cpk
  • Management of printing and saving

TECHNICAL SPECIFICATIONS


Field of view 500x500 mm
Max. sample dimension OD ø 500 mm
Min. sample dimension OD ø 1.8 mm
Min. ID dimension ø 0.8 mm
Min. CS dimension ø 0.5 mm
Resolution 0.001 mm
Accuracy for size less than 70 mm (±3σ) ± 0.008 mm
Accuracy for size bigger than 70 mm (±3σ) ± 0.020 mm
Max. sample thickness 30 mm
Cicle time for the full fov 100 sec.

TACTILE DEVICE TECHNICAL SPECIFICATIONS


Field of view 490x465 mm
Max. thickness 30 mm
Resolution 0.001 mm
Measurement accuracy (±3σ) ±0.02 mm
Cycle time for each point 5 sec.

HARDNESS DEVICE TECHNICAL SPECIFICATIONS


Field of view 450x445 mm
Max. thickness 30 mm
Compliant to IRHD and MICRO IRHD: ISO 48; ASTM D 1415; DIN 53519
Test result IRHD/MICRO IRHD: Hardness at 30 sec.
Resolution 0.1 hardness point
Cycle time for each point 40 sec.