KaliX

machine for dimensional control


windows

remote
management

database
integration

statistics
and reports

The Kalix visual inspection machine is suitable for the automatic measurement of component of every shape, without any contact, trough manual loading and unloading. No-contact measurement is the precious feature of the machine to measure dimensions through artificial vision systems and obtaining the required information directly from images.

Kalix is suitable for measuring rubber gaskets, plastic items, metal parts and most other components within the limits of the field of view. Operation is recommended throughout the production process, the acceptance of every working phase and for the final certification in the laboratory for samples and production series.

Kalix is equipped with a CCD camera with a resolution up to 5 MPixel and with a fiel of view up to 160x160 mm. It has got bi-telecentric lenses very low distortion and a collimated light.

The support is an aluminium undercarriage with wheels, while the measuring parts are placed on a glass sliding surface.

Typical installations are delivered with:

  • PC with Windows operating system
  • 17” LCD touch screen
  • Printer
  • UPS group

The software allows to set and store the parameters for every single article so they can be used for the subsequent batches.

Version Dual Mag
Machine for dimensional control of circular pieces with double field of view (155 mm for top view and 25 mm for cut section view).

Software program for the inspection of parts with circular profile:

  • Measurement of median, maximum and minimum inside and outside diameters
  • Measurement of the average, max and min radial section
  • Measurement of roundness
  • Mismatch measurement
  • Time of measurement less than 0,5 second
  • Article management with code and description
  • Management of single or series measurement
  • Measurement of cross section oscillation
  • Statistic report with histogram of the series (X-cafe)
  • Statistic report with the factors CP and CPK
  • Management of printing and saving

Software program for the inspection of parts with non circular profile:

  • Article management with code and description
  • Measurement of distances
  • Radii measurement
  • Angles measurement
  • Holes measurement
  • Management of single or series measurement
  • Statistic report with the factors CP and CPK
  • Management of printing and saving

OPTIONAL DEVICE FOR THICKNESS CONTROL

Double Laser for the measurement of the axial cord of orrings and for the thickness measurement of section orthogonal to the supporting plane.

Control program:

  • Articles management with code and description
  • Measurement of the axial cord of or-rings and the section thickness of pieces with complex profile
  • Statistic report with the factors CP and CPK
  • Management of printing and saving

TECHNICAL SPECIFICATIONS


Dual Mag
  40 70 155 25 155
Field of view 40x40 mm 72x72 mm 160x160 mm 27x27 mm 160x160 mm
Max. sample OD - OD max ø 38 mm ø 70 mm ø 155 mm ø 25 mm ø 155 mm
Min. sample OD - OD min ø 0.8 mm ø 1.2 mm ø 3.2 mm ø 0.8 mm ø 3.2 mm
Min. sample ID - ID min ø 0.4 mm ø 0.6 mm ø 1.6 mm ø 0.4 mm ø 1.6 mm
Min. sample CS - CS min 0.2 mm 0.3 mm 0.8 mm 0.2 mm 0.8 mm
Resolution 0.001 mm 0.001 mm 0.001 mm 0.001 mm 0.001 mm
Accuracy (±3σ) ± 0.005 mm ± 0.008 mm ± 0.012 mm ± 0.005 mm ± 0.012 mm
Max. sample thickness 10 mm 30 mm 40 mm 5 mm 40 mm
Field of view 42x42 mm 72x72 mm 160x160 mm
Max. size samples ø 40 mm ø 70 mm ø 155 mm
Accuracy (±3σ) ± 0.005 mm ± 0.008 mm ± 0.012 mm
Max. height samples 20 mm 30 mm 40 mm

LASER TECHNICAL SPECIFICATIONS


Measuring range 10 mm 20 mm
Resolution 0.001 mm 0.001 mm
Measurement accuracy (±3σ) ± 0.015 mm ± 0.030 mm
Min. outside diam. 5 mm 8 mm